ADMIN4.0 - ASSISTED DIGITAL MANUFACTURING IN INDUSTRY 4.0

The digitization of processes in the industry with ADMIN4.0 creates opportunities for innovative solutions that enhance efficiency, cost savings, and quality. This system incorporates advanced features of image processing and augmented reality, allowing the development of applications that can work alongside humans.

  • Workstation training
  • Assembly stations
  • Instructional applications
  • Quality assurance tools
  • Collaborative robots
  • Material handling systems

The key to overcoming challenges in manufacturing lies in the power of digitization using the cutting-edge ADMIN4.0 assisted digital manufacturing tool.

ADMIN4.0 - ASSISTED DIGITAL MANUFACTURING IN INDUSTRY 4.0

The digitization of processes in the industry with ADMIN4.0 creates opportunities for innovative solutions that enhance efficiency, cost savings, and quality. This system incorporates advanced features of image processing and augmented reality, allowing the development of applications that can work alongside humans.

  • Workstation training
  • Assembly stations
  • Instructional applications
  • Quality assurance tools
  • Collaborative robots
  • Material handling systems

The key to overcoming challenges in manufacturing lies in the power of digitization using the cutting-edge ADMIN4.0 assisted digital manufacturing tool.

Collaborating with ADMIN4.0 as a manufacturing tool allows:

  • Streamlining production processes
  • Improving the quality of products
  • Reducing demands on workers
  • Accelerating worker training in production
  • Lowering the cost of rectifying errors

Deployment in a wide range of industries:

  • Assembly production
  • Engineering industry
  • Building industry
  • Wood processing industry
  • Paper industry
  • Warehouses
  • And other

Its main functional elements include:

  • Visual guidance and augmented reality
  • 2D and 3D image analysis
  • Material management
  • Robotics
  • Recording and processing of production data

Zero-Code platform

ADMIN4.0 provides a configuration environment that does not require programming knowledge, enabling anyone to digitize processes.

Collaborating with ADMIN4.0 as a manufacturing tool allows:

  • Streamlining production processes
  • Improving the quality of products
  • Reducing demands on workers
  • Accelerating worker training in production
  • Lowering the cost of rectifying errors

Deployment in a wide range of industries:

  • Assembly production
  • Engineering industry
  • Building industry
  • Wood processing industry
  • Paper industry
  • Warehouses
  • And other

Its main functional elements include:

  • Visual guidance and augmented reality
  • 2D and 3D image analysis
  • Material management
  • Robotics
  • Recording and processing of production data

Zero-Code platform

ADMIN4.0 provides a configuration environment that does not require programming knowledge, enabling anyone to digitize processes.

Link and create processes with ADMIN4.0

Link and create processes with ADMIN4.0

Main functions

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Pick to Light system and material flow
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Camera quality control
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3D surface scanning
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Visual guidance
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Robotic control
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Augmented reality
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CAD environment
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Pick to Light system and material flow
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Camera quality control
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3D surface scanning
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Visual guidance
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Robotic control
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Augmented reality
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CAD environment
pick2light_icon
Pick to Light system and material flow
camera_icon
Camera quality control
3dscan_icon
3D surface scanning
projektor_icon
Visual guidance
robot_icon
Robotic control
ar_icon
Augmented reality
yxz_icon
CAD environment
pick2light_icon
Pick to Light system and material flow
camera_icon
Camera quality control
3dscan_icon
3D surface scanning
projektor_icon
Visual guidance
robot_icon
Robotic control
ar_icon
Augmented reality
yxz_icon
CAD environment

Extendibility

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Card readers
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Barcode scanner
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Press
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Digital tools
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IO, PLC, SQL, ERP, MES, WMS
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Hand Tracking
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Card readers
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Barcode scanner
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Press
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Digital tools
io_icon
IO, PLC, SQL, ERP, MES, WMS
handtrack_icon
Hand Tracking
card_icon
Card readers
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Barcode scanner
tlaciaren_icon
Press
naradie_icon
Digital tools
io_icon
IO, PLC, SQL, ERP, MES, WMS
handtrack_icon
Hand Tracking
card_icon
Card readers
barcode_icon
Barcode scanner
tlaciaren_icon
Press
naradie_icon
Digital tools
io_icon
IO, PLC, SQL, ERP, MES, WMS
handtrack_icon
Hand Tracking

Data

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Remote control via Android
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Storage and visualization of production data
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Automatic program generation
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Remote control via Android
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Storage and visualization of production data
generovanie_icon
Automatic program generation
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Remote control via Android
data_icon
Storage and visualization of production data
generovanie_icon
Automatic program generation
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Remote control via Android
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Data storage and visualisation
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Automatic program generation

ADMIN4.0 | WorkManager

All essential information pertaining to the process is clearly presented within the WorkManager application, easily accessible with a single click. This facilitates the secure operation of the system without the risk of impacting the program’s functionality.

  • User roles (Administrator, technician, operator…)
  • Recording production data in SQL and managing them via the web
  • Performance statistics in the graph
  • Basic control elements and functional modules

ADMIN4.0 | Studio

With just one click, you can open the Studio application to edit or create a new program. Program tuning is fast and available to anyone with user authorization directly at the station. The features include:

  • 3D/2D modeling environment
  • Configuration of connected hardware
  • Digitization of processes using a control procedure
  • Creating programs without the need for programming, simply by clicking
  • Connecting visual functions, AI, AR, and Robotics

AR.GUIDE | Android / iOS App

ADMIN4.0 | Functions

  • Visual guidance using a video and laser projector
  • Connect projectors and expand the projection surface
  • Augmented reality in a tablet or smart glasses
  • Location detection and tracking of objects with a 2D camera
  • Adaptive visualization of object position actions
  • Reconstruction of a 3D scene from 2D photos/videos
  • 3D analysis and control of objects and their shape
  • Robotic control for complex inspection with a 2D camera or 3D scanning
  • 2D/3D modeling environment
  • Hand Tracking control of operator’s hands and handling
  • Pick to Light material management
  • Android/iOS application for augmented reality in mobile devices
  • Communication with peripheral devices
  • Processing of production data and automatic creation of functional programs
  • Storage of production data in SQL and their visualization from remote access via a WEB server
  • Connection to a remote server, SQL database, or MES/ERP system

Application options

The ADMIN4.0 assisted digital manufacturing system is designed for use in manufacturing and collaboration with human operators. Its key features include:

  • Digitization of production operations and workplace processes
  • Employee training within the workplace
  • Guiding operators with visual instructions
  • Quality control during and after assembly
  • Ensuring zero error rate in quality inspection
  • Managing materials in the workplace and during transportation
  • Collaborative robotic handling and comprehensive product quality inspection

Visual quality system

Camera control and inspection

The processing of 2D data from the camera and its analysis are fundamental pillars for ensuring output quality using machine learning and artificial intelligence. This includes:

  • Recognizing the signs of the correctness of the production of products
  • Recognizing anomalies and defects on products
  • Recognizing object location and adapting quality inspection
  • Controlling the form of the production of products
  • Using OCR, ARUCO, and other features

Shape control

3D scanning of the surface of objects enables detailed analysis of shape and accuracy of execution with high precision, and reference analysis using a 3D model.

  • 3D scanning and analysis using a 3D camera and scanner
  • 3D scanning of shapes and their analysis
  • Checking the deviations of the scanned shapes compared to the reference model
  • Integration with CAD and working in the coordinate system

Third dimension

The processing of spatial data captured by a 3D camera makes it possible to monitor the workplace and the exact position of objects in it.

This technology is utilized for:

  • Controlling material handling
  • Verifying the completeness of packages and pallets
  • Monitoring operator activities within the workspace
  • Recognizing and tracking objects

Artificial intelligence

Machine learning

Artificial intelligence plays a key role in the ADMIN4.0 system by ensuring quality and learning to collaborate with the operator. It is essential for the reliable operation of the inspection system and supports the user throughout the entire process, from program creation to deployment.

  • Identification of correctness (classification)
  • Identification of defects (segmentation)
  • Object recognition (detection)

Augmented reality

Mobile devices

By deploying the system to mobile devices, we are creating a tool that provides quality instruction directly to the user. Our unique ADMIN4.0 system allows you to create this mobile interaction from any device with a 2D camera.

  • Supports Android and iOS devices with a 2D camera
  • Enables the creation of active instruction and quality control
  • Provides full support for ADMIN4.0 system functions
  • Offers AR adaptation to the position of objects, not just the scene

Visual guidance

Video-projection

Utilizing video projection for instructing and guiding workers allows for an interactive connection with the digital production process. The visual information from the video projector is linked to the camera system for active control. This system enables:

  • Interactivity with the camera system
  • Adjustment to the detected position of objects
  • 3D projection coordination in space
  • Projection of DXF, images, videos, and animations

Laser projection

Accurate and light-powerful projection using a laser projector (scanner) enables vector graphics to be visualized with high precision even on large surfaces. Ideal for glossy and light-absorbing materials where the video projector does not provide sufficient performance. Key features include:

  • Projection of DXF files and vector curves
  • 3D projection in space using coordinates
  • Automatic re-calibration
  • Large-scale projection covering tens of square meters

CAD system

2D/3D development environment

The working environment of ADMIN4.0 is based on a CAD system and it creates a two- or three-dimensional digital replica of the actual process. A digitally replicated version of the workplace facilitates its integration with ADMIN4.0 functions. This includes:

  • Working with 3D models and 2D curves
  • Digitizing the workspace in 3D
  • Linking ADMIN4.0 functions with the workspace

Material management

Pick to Light system

Light material management at the workplace is an essential function of the ADMIN4.0 assisted production system and it guides the operator through picking, replenishing, and assembling materials in the correct order at the workplace.

  • Control of multiple material positions using LED tubes
  • Ability to verify material by weight
  • Interaction through images
  • Connection of IO peripherals

Robotic control

Universal Robots

The dynamic control of Universal Robots robots in connection with the camera system enables the creation of complex quality controls using ADMIN4.0. The collaborative nature of UR robots mediates applications for operator support at the workplace, manipulation, or robotic vision.

  • Dynamic movement control and adaptation to object positions
  • Close connection with the camera system
  • Collaboration with the operator

Production data processing

SQL and WEB management

Capturing and analyzing process and production data is a valuable tool for establishing an efficient process and identifying areas for improvement. Monitoring the duration of individual actions, downtimes, error occurrences, and shutdowns enables a summary of long-term performance and enhances production planning. This involves:

  • Storing data in SQL
  • Generating photo documentation
  • Managing data remotely via web browser
Manufacturing and human factor analysis
Remote management and data analysis
Automated data collection and archiving

SQL and WEB management

Capturing and analyzing process and production data is a valuable tool for establishing an efficient process and identifying areas for improvement. Monitoring the duration of individual actions, downtimes, error occurrences, and shutdowns enables a summary of long-term performance and enhances production planning. This involves:

  • Storing data in SQL
  • Generating photo documentation
  • Managing data remotely via web browser
Manufacturing and human factor analysis
Remote management and data analysis
Automated data collection and archiving

SQL and WEB management

Capturing and analyzing process and production data is a valuable tool for establishing an efficient process and identifying areas for improvement. Monitoring the duration of individual actions, downtimes, error occurrences, and shutdowns enables a summary of long-term performance and enhances production planning. This involves:

  • Storing data in SQL
  • Generating photo documentation
  • Managing data remotely via web browser
Manufacturing and human factor analysis
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Remote management and data analysis
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Automated data collection and archiving
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Data collection

Measurement of times and duration of actions

Sensory data from work tools and automatic devices

Photo documentation of product design

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Data visualization and analysis

Access to data over the network via WEB browser

Data visualization in a graph

Data processing and filtering

Automatic evaluation of collected data

kompatibilita

Compatibility

Write to local and remote SQL database

Connection to external MES and WMS systems

More about the ADMIN4.0

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