ADMIN4.0 - ASSISTED DIGITAL MANUFACTURING IN INDUSTRY 4.0

The digitalization of processes in the industry with ADMIN4.0 opens the way for innovations and solutions that increase efficiency, economy and quality. The demands placed on operators require the automation of their activities, whether by replacing them with autonomous technology or by making their work more efficient.

The solution is to digitize processes with the ADMIN4.0 assisted digital manufacturing tool, which combines the skillful hands of a human with the precision and reliability of a machine, providing both passive and active elements of automation and control in the manufactory.

ADMIN4.0 - ASSISTED DIGITAL MANUFACTURING IN INDUSTRY 4.0

The digitalization of processes in the industry with ADMIN4.0 opens the way for innovations and solutions that increase efficiency, economy and quality. The demands placed on operators require the automation of their activities, whether by replacing them with autonomous technology or by making their work more efficient.

The solution is to digitize processes with the ADMIN4.0 assisted digital manufacturing tool, which combines the skillful hands of a human with the precision and reliability of a machine, providing both passive and active elements of automation and control in the manufactory.

ADMIN4.0 is primarily intended for use in manufactories across the entire industrial spectrum in conjunction with humans as well as in autonomous processes:

  • Streamlining production processes
  • Improving product quality
  • Reducing demands on workers
  • Speeding up the training of workers for production
  • Reducing the cost of error correction

ADMIN4.0 is a powerful tool for a wide range of industries:

  • Assembly production
  • Engineering industry
  • Construction industry
  • Woodworking industry
  • Paper industry
  • Warehouses
  • And others

Its main functional elements include:

  • AR visual guidance
  • 2D and 3D image analysis
  • Material management
  • Robotics
  • Manufacturing data recording and processing

Zero-Code platform ADMIN4.0

A user program allowing comfortable configuration of functional solutions without programming knowledge.

ADMIN4.0 is primarily intended for use in manufactories across the entire industrial spectrum in conjunction with humans as well as in autonomous processes:

  • Streamlining production processes
  • Improving product quality
  • Reducing demands on workers
  • Speeding up the training of workers for production
  • Reducing the cost of error correction

ADMIN4.0 is a powerful tool for a wide range of industries:

  • Assembly production
  • Engineering industry
  • Construction industry
  • Woodworking industry
  • Paper industry
  • Warehouses
  • And others

Its main functional elements include:

  • AR visual guidance
  • 2D and 3D image analysis
  • Material management
  • Robotics
  • Manufacturing data recording and processing

Zero-Code platform ADMIN4.0

A user program allowing comfortable configuration of functional solutions without programming knowledge.

ADMIN4.0 creates and connects digitalisation tools, production processes and people into a single unit using an interactive production procedure.

ADMIN4.0 creates and connects digitalisation tools, production processes and people into a single unit using an interactive production procedure.

Main features

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Pick to Light system and material flow
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Camera quality control
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3D surface scanning
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Visual guidance
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Robotic control
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Augmented reality
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CAD environment
pick2light_icon
Pick to Light system and material flow
camera_icon
Camera quality control
3dscan_icon
3D surface scanning
projektor_icon
Visual guidance
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Robotic control
ar_icon
Augmented reality
yxz_icon
CAD environment
pick2light_icon
Pick to Light system and material flow
camera_icon
Camera quality control
3dscan_icon
3D surface scanning
projektor_icon
Visual guidance
robot_icon
Robotic control
ar_icon
Augmented reality
yxz_icon
CAD environment
pick2light_icon
Pick to Light system and material flow
camera_icon
Camera quality control
3dscan_icon
3D surface scanning
projektor_icon
Visual guidance
robot_icon
Robotic control
ar_icon
Augmented reality
yxz_icon
CAD environment

Extensibility

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Card readers
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Barcode scanner
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Printing
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Digital tools
IO, PLC, SQL, ERP, MES, WMS
Hand Tracking
card_icon
Card readers
barcode_icon
Barcode scanner
tlaciaren_icon
Printing
naradie_icon
Digital tools
IO, PLC, SQL, ERP, MES, WMS
Hand Tracking
card_icon
Card readers
barcode_icon
Barcode scanner
tlaciaren_icon
Printing
naradie_icon
Digital tools
IO, PLC, SQL, ERP, MES, WMS
Hand Tracking
card_icon
Card readers
barcode_icon
Barcode scanner
tlaciaren_icon
Printing
naradie_icon
Digital tools
IO, PLC, SQL, ERP, MES, WMS
Hand Tracking

Data

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Remote control via Android
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Data storage and visualisation
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Automatic program generation
tablet_icon
Remote control via Android
data_icon
Data storage and visualisation
generovanie_icon
Automatic program generation
tablet_icon
Remote control via Android
data_icon
Data storage and visualisation
generovanie_icon
Automatic program generation
tablet_icon
Remote control via Android
data_icon
Data storage and visualisation
generovanie_icon
Automatic program generation

ADMIN4.0 | WorkManager

The ADMIN4.0 platform provides two levels of operation. The operator works in the WorkManager environment designed to operate the running program and the Studio environment for editing this program.

From the operator’s perspective, WorkManager is the ADMIN4.0 workstation administration, representing and executing the procedural program configured for that station.

It displays all the necessary information such as:

  • Control and information elements
  • Information about the current production operation
  • Time and pace of work for a statistical overview of the workstation

The WorkManager autonomously executes the configured program and acts as the Runtime of the workstation.

ADMIN4.0 | Studio

One click in WorkManager opens the ADMIN4.0 Studio configuration, without the need to connect a programming computer or open another application.

The 3D environment for working with 3D and 2D models allows you to create a digital twin of the workplace and process which you then link to functions such as:

  • AI control and inspection
  • Augmented reality and visual guidance
  • Analysis and inspection of 2D and 3D shapes
  • Position recognition and object tracking
  • Creating procedural programs
  • Peripheral control

Specification ADMIN4.0 | Functions

  • Visual guidance by video and laser projector
  • Connecting projectors and expanding the projection area
  • Augmented reality on tablet or smartglasses
  • 2D camera inspection applications using AI
  • 2D camera position detection and object tracking
  • 3D analysis and inspection of objects and their shape
  • Robotic control for comprehensive object inspection and scanning
  • Hand tracking and inspection of hands and handling
  • Android application for remote control
  • Pick to Light material management
  • Communication with peripheral devices
  • Automatic processing of production data into a procedural program
  • Storage of production data in SQL and visualization from remote access via the WEB server
  • Connection to remote server, SQL database, or MES / ERP system
  • API library for communication with ADMIN4.0

Application options

The ADMIN4.0 assisted digital manufacturing system is primarily aimed at manufactory and collaboration with humans as well as automated production:

  • Digitalization of production tasks and workplace processes
  • Workplace training
  • Operator guidance by visual instruction
  • Quality control during assembly as well as after fabrication
  • Quality inspection aimed at zero defects
  • Material management on the job site as well as on the way to it
  • Robotic handling collaborations and comprehensive product quality inspection

Image analysis

Camera control and inspection

Allows you to work with computer vision and link it with other ADMIN4.0 functions to create interactive and autonomous procedures for quality control, design inspection, position detection, object recognition and more…

Specification

  • Computer vision functions with 2D and 3D camera
  • Camera image calibration and 3D coordinate calibration in space
  • Interfacing with CAD and working in coordinate system
  • Inspection functions: color, shape analysis, intelligent inspection, neural network, 3D inspection
  • Object position detection using: 3D model, 2D curves, ARUCO markers

3D scanning

3D scanning of the surface of objects allows detailed analysis of the shape and correctness of the design with high precision and reference analysis using a 3D model.

Specification

  • 3D scanning and analysis with 3D camera and scanner
  • 3D shape scanning and analysis
  • Checking deviations of scanned shapes against reference model
  • Interfacing with CAD and working in a coordinate system

3D analysis

3D data processing allows monitoring of the workplace and the material handling in it, such as monitoring the operator’s hands, checking the packaging on the pallet, and checking the presence of the material.

Projection and guidance

Video projection Render4

Image projection using the Render4 video projector. Projection of raster graphics, patterns, safety signs and creation of visual guidance.

Specification

  • Support for Render4 video-projector and other raster projectors
  • 3D coordinate calibration in space
  • Internal projector calibration function
  • Interface with CAD and work in coordinate system
  • Projection of DXF curves, graphic images and patterns, video instructions and animations

Laser projection Vector4

Image projection using Vector4 laser projector. Projection of precise vector graphics, technical drawings, patterns and guidance signs.

Specification

  • Support for Vector4 laser projector
  • 3D coordinate calibration in space
  • Internal projector calibration function
  • Automatic re-calibration with Corner Cubes
  • Interface with CAD and work in coordinate system
  • Projection of vector graphics, curves and DXF
VIzuálne navádzanie v stavebníctve

Robotic control

Universal Robots

Robotic control for Universal Robots and their configuration. Create applications for operator support on the workplace, object manipulation and positioning, or robotic vision.

Specification

  • Support for one robotic arm Universal Robots UR3, UR5 and UR10
  • Easily create trajectories and control the Universal Robots robotic arm
  • Interfaces with procedural control and other ADMIN4.0 features

Pick to light

Pick to Light material management

Light-based material management at the workplace is an essential function of the ADMIN4.0 assisted manufacturing system and allows the operator to be guided from the picking and replenishment of materials at the workplace to the actual assembly in the right place and in the right sequence.

Specification

  • Control of one or more positions using addressable LED strips
  • Material weighing capability
  • Interaction via images and LED signalling
  • Connection of additional IO peripherals

CAD system

2D/3D development environment

The basis of the ADMIN4.0 work environment is a process design environment in the form of a 2D and 3D digital twin of the real scene. This digitized workplace scene allows you to complete the visual functions and link them to the process.

Specification

  • Display of models and curves
  • Drawing 2D objects
  • 3D workspace digitization
  • Connecting visual workplace functions

Augmented reality

Augmented reality and mobile quality control

Deploying the system on mobile devices creates a quality and instructional tool in the palm of your hand. Using our unique ADMIN4.0 system, you can create this mobile interaction from any device.

Specification

  • Supports Android and iOS
  • Mobile phone, tablet, glasses
  • Full support for ADMIN4.0 system functions
  • Automatic recognition of objects and their position

Artificial intelligence

Artificial intelligence helps ADMIN4.0 determine quality and learns to work with the operator. It is an essential element to ensure the robust operation of the inspection system and accompanies the user from program creation to deployment.

Specification

  • Correctness recognition (classification)
  • Defect recognition (segmentation)
  • Object recognition (detection)

Production data processing

Process and production data and its analysis is a powerful tool in setting up an efficient process and uncovering its weaknesses. The duration of individual tasks, downtime, defective sections and downtime all allow you to summarize the long term tact and improve production planning.

Manufacturing and human factor analysis
Remote data management and analysis
Automated data collection and archiving

Process and production data and its analysis is a powerful tool in setting up an efficient process and uncovering its weaknesses. The duration of individual tasks, downtime, defective sections and downtime all allow you to summarize the long term tact and improve production planning.

Manufacturing and human factor analysis
Remote data management and analysis
Automated data collection and archiving

Process and production data and its analysis is a powerful tool in setting up an efficient process and uncovering its weaknesses. The duration of individual tasks, downtime, defective sections and downtime all allow you to summarize the long term tact and improve production planning.

Manufacturing and human factor analysis
Remote data management and analysis
Automated data collection and archiving

Data collection

Measurement of times and duration of tasks

Sensor data from work tools and automatic devices

Photo documentation of product design

Data visualization and analysis

Access to data over the network via WEB browser

Visualization of data in a graph

Data processing and filtering

Automatic evaluation of collected data

Compatibility

Writing to local and remote SQL database

Connection to external MES and WMS systems

More about the ADMIN4.0

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